Maintenance Program Optimization

What this covers

• Task validity review — whether each existing task addresses a real failure mode.
• Interval review — tasks being done more often than the failure characteristics justify, and less often than they should be.
• Duplication — the same check performed under two different work orders.
• Gap identification — significant failure modes with no task covering them.
• Resource loading — how manpower is distributed against asset criticality.
• Work order and history review — using your own maintenance records to find where effort is being wasted.
• Condition monitoring — where a predictive technique would replace an intrusive routine.

What you receive

• Current programme assessment with findings quantified
• Revised task list with additions, deletions and interval changes marked
• Estimated effort and cost impact of the changes
• Phased implementation plan

Standards and references

Work references SAE JA1011 for maintenance task selection logic, IEC 60300-3-11 for dependability, and ISO 14224 for equipment taxonomy and failure data.